Robotic welding
Our company is equipped with state-of-the-art robotic and automation facilities designed for high efficiency, flexibility, and technical precision. In cooperation with our subsidiary, Engineering Automotive Partners (EAP), we provide complete design, construction, and operation of in-house automated production lines and workstations. This allows us to offer top-tier, tailor-made solutions for robotic welding.
MIG/MAG and TIG technologies
Our main robotic welding line is fully operational at our Police nad Metují facility in Eastern Bohemia, which also houses our E-coat (KTL) plan.
The line is equipped with the latest generation of Kawasaki arc welding robots for MIG/MAG welding, supported by Kawasaki handling robots. We use high-performance welding systems from Fronius and Siemens control and communication technologies.
For specific applications, we also operate rework stations equipped with TIG welding technology. Although Kawasaki is an unconventional robotics supplier in the Czech Republic, the technical and service support is top tier, with online access available from the Czech Republic, Germany, and Poland.
Types of welding
We offer a comprehensive range of welding technologies for the automotive and engineering industries. Our solutions cover a wide array of applications – from individual operations to complete welding of structural body assemblies. We manage the entire process from concept design, fixture construction, and automation to process optimization and production launch.
MIG (Metal Inert Gas) and MAG (Metal Active Gas) arc welding
This process creates an electric arc between a continuously fed wire electrode and the workpiece. The melting wire acts as both the electrode and filler material. A shielding gas (inert in MIG, active in MAG) protects the weld pool from oxidation and ensures a strong, clean joint. This method is suitable for welding a wide range of materials, especially steel, aluminium, and their alloys.
Resistance spot welding
Spot welding is a fast and efficient method for joining sheet metal components using electrical current and pressure. It creates a strong point-to-point weld without the need for filler wire or shielding gas – ideal for high-volume production.
Resistance stud and nut welding
Resistance welding technology allows for the quick and reliable attachment of studs and nuts to metal components using electric current and pressure. It is primarily used where high precision and joint strength are required without additional processing steps.
Combined welding of structural assemblies
represents an integrated approach to joining complex components, especially in the automotive industry. It uses a combination of several technologies – most commonly MIG/MAG, spot welding, resistance stud welding, and TIG – within a single assembly. This method enables efficient joining of various material types and structures in one unit, with an emphasis on strength, precision, and repeatable series production. It is ideal for manufacturing frame parts, reinforcements, and body components.
Thanks to our in-house development and engineering capabilities, we are able to tailor our welding technologies precisely to the specific requirements of the product, cycle time, and production volume. The result is stable, high-quality, and efficient welding processes, which is ideal for high-volume production.
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Contact
Are you looking for high-quality, efficient KTL painting for your parts? Do you need production line automation, complete part manufacturing, or special applications?
Contact us and let our expertise drive your project forward!
Karel Magušin
Business Development Manager Central and Eastern Europe
